So I went back under the playfield and removed the nut. When I put everything back together and played some games almost half of the balls from the auto plunge rattled and came back down the right orbit. This now meant that the guide had no side to side play in it, and also inadvertently raised the guide higher further up the playfield. So rather than going straight on Pinside to complain of the build quality I fitted a nut and tightened it down. When I lifted the playfield I noticed a nut missing from the guide. I had the playfield up for the first time since playing over 500 games without issue, I just wanted to clean it and give the feed from the gauntlet ramp a little tweak. For those people having issues with the plunge rattling and not making it round the orbit/ramp or getting trapped underneath the pop bumper, I think I've found your problem, by accidentally creating it, then solving it.
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